surface profile measuring machine
Surface Profile Measuring Machine – Accurate Profilometry for Consistent Quality
A Surface Profile Measuring Machine is a high-precision instrument engineered to evaluate the three-dimensional topography of a surface. Unlike standard roughness testers, this machine captures a broader range of surface features such as peaks, valleys, waviness, and surface curvature, offering detailed insights into surface characteristics at micron or sub-micron levels.
These machines are essential in industries where precise surface control is critical to performance, adhesion, or coating thickness. Equipped with advanced sensors and non-contact or contact stylus options, they deliver reliable and repeatable measurements compliant with global standards.
Key Features of Surface Profile Measuring Machine
High Accuracy Measurements
Provides precise surface profile readings for consistent quality control.
Multiple Measurement Scales
Supports a variety of profile scales for versatile testing.
User-Friendly Interface
Features an intuitive interface for easy setup and operation.
Durable & Reliable Design
Built to withstand industrial environments, ensuring long-lasting performance.
Applications of Surface Profile Measuring Machine
Surface Profile Measuring Machines are used across various high-demand sectors, including:
- Automotive Paint & Coating Inspection
- Aerospace Structural Surface Evaluation
- Semiconductor Wafer Surface Testing
- 3D Printed Component Quality Control
- Metal Surface Texture & Peak Height Analysis
- Medical Implant Surface Consistency
- Research Institutes & Material Science Labs
These systems help ensure compliance with ISO 25178, ASME B46.1, and other international surface profile standards.
How to Use a Surface Profile Measuring Machine
- Surface Preparation: Ensure the test area is clean, dry, and free from debris.
- System Setup: Select the appropriate scan mode (contact or non-contact).
- Calibration: Use a certified reference specimen for machine calibration.
- Measurement: Position the sample and initiate the scanning process.
- Data Visualization: The 3D surface profile is displayed in real time.
- Analysis & Export: Generate reports or export the surface data in formats like CSV, DXF, or 3D STL.
Technical Specifications
Feature | Details |
---|---|
Measuring Range | Up to 5000 µm (Z-axis), model-specific |
Resolution | Up to 0.01 µm (vertical) |
Measurement Type | Contact (Stylus) / Non-contact (Laser, White Light) |
Scan Speed | Up to 10 mm/sec |
Profile Parameters | Ra, Rz, Sa, Sq, Sz, Sp, Sv, Sk, etc. |
Accuracy | ≤ ±2% of reading |
Display Interface | Touchscreen or PC-controlled via Software |
Data Output | USB, Ethernet, Wi-Fi |
Material Compatibility | Metals, Polymers, Glass, Coatings |
Power Supply | AC Power / Internal Battery (select models) |
Software Features | 2D/3D analysis, peak detection, filtering, report generation |
Housing | Vibration-resistant Aluminum/Steel Frame |