vision measuring systems
Vision Measuring Systems – Precision Optical Metrology for Dimensional Accuracy
A Vision Measuring System is a non-contact, high-precision measurement instrument that uses advanced optics, image processing software, and high-resolution cameras to evaluate the dimensions, geometry, and contours of small to medium-sized parts. These systems are ideal for capturing 2D and 3D measurements with micron-level accuracy, ensuring quality control across production lines.
Unlike traditional coordinate measuring machines (CMMs), vision systems are faster, non-destructive, and suitable for soft, delicate, or complex-shaped components. Most units come equipped with motorized stages, programmable CNC control, and integrated measurement software.
 Key Features of Vision Measuring Systems
High-Precision Optical Measurement
Captures accurate dimensional data using advanced imaging technology.
Non-Contact Inspection
Automated Analysis & Reporting
Generates fast, repeatable results with built-in software analysis.
3D Measurement Capabilities
Supports complex part geometries and multi-axis inspection.
Applications of Vision Measuring Systems
- Electronics & PCB Inspection
- Precision Machined Components
- Plastic & Molded Parts Verification
- Medical Device Manufacturing
- Watchmaking & Jewelry Quality Control
- Tool & Die Dimensional Validation
How to Use a Vision Measuring System
- Sample Placement: Position the component firmly on the measuring platform to ensure stability during measurement.
- Program Setup: Select or create a measurement program via the software interface.
- Focus & Light Adjustment: Auto or manual focus and adjust illumination for optimal contrast.
- Measurement Capture: Use crosshairs, edge detection, or pattern recognition to measure features.
- Analysis: Analyze dimensional data and tolerance compliance.
Technical Specifications
| Feature | Details |
|---|---|
| Measuring Range | X/Y: 200 × 100 mm to 600 × 500 mm (varies by model) |
| Z-Axis Travel | 100 mm – 250 mm |
| Accuracy | ±2 µm or better |
| Camera System | High-resolution CCD or CMOS |
| Illumination | Programmable LED ring, coaxial, or backlight |
| Lens System | Motorized or manual zoom lens |
| Image Processing | Sub-pixel edge detection, pattern match, auto-focus |
| Software Features | GD&T analysis, SPC, CAD import, Auto Measurement |
| Display Interface | Touchscreen / PC-based with USB, HDMI, or LAN output |
| Measurement Modes | Manual, Semi-automatic, CNC programmable |
| Compatible Materials | Metals, plastics, ceramics, electronics, composites |
| Output Formats | CSV, PDF, DXF, Excel |
| Power Supply | AC 110V–240V |
| Mounting / Housing | Anti-vibration granite base or steel-frame construction |
